JET Tools JWP-15HH User Manual
JET Tools JWP-15HH Manual
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- JET Tools JWP-15HH | User Manual - Page 1
This .pdf document is bookmarked Operating Instructions and Parts Manual 15-inch Thickness Planer Models JWP-15DX and JWP-15HH JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No. M-708538 Revision D 08/2014 Copyright © 2014 JET - JET Tools JWP-15HH | User Manual - Page 2
Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial purchase when calling. If a product requires further inspection, the Technical Service representative will explain and assist with any additional action needed. JET - JET Tools JWP-15HH | User Manual - Page 3
rollers ...18 9.20 Depth of cut...18 10.0 Maintenance ...18 10.1 Lubrication ...19 11.0 Troubleshooting the JWP-15DX/15HH 21 11.1 Performance problems ...21 11.2 Mechanical and electrical problems 22 12.0 Replacement parts...23 12.1.1 Base Assembly - Exploded View 24 12.1.2 Base Assembly - Parts - JET Tools JWP-15HH | User Manual - Page 4
Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious this planer for other than its intended use. If used for other purposes, JET disclaims any real or implied warranty and holds itself harmless from any injury that - JET Tools JWP-15HH | User Manual - Page 5
knives sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories. 27. Make sure the workpiece is machine. Familiarize yourself with the following safety notices used in this manual: This means that if precautions are not heeded, it may result - JET Tools JWP-15HH | User Manual - Page 6
procedures for a JET Model JWP-15DX and JWP-15HH Planer. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to provide years of trouble free operation if - JET Tools JWP-15HH | User Manual - Page 7
Socket Set Screws, M8x20 C - (for installing Dust Hood) 6 Hex Washer Head Screws, M6x12 Model JWP-15HH ONLY: 2 Star Point Screwdrivers 1 Set of 10 Knife Inserts 10 Knife Insert Screws Figure 2a (JWP-15HH only) IMPORTANT: If you purchased the helical head planer, before operating the machine verify - JET Tools JWP-15HH | User Manual - Page 8
7.0 Assembly Tools required for assembly: Forklift or hoist with slings Open-end wrenches (provided) Hex wrenches (provided) 16mm open-end wrench Remove the screws holding the planer to the pallet and use a forklift or hoist to lift the planer off the pallet. Forks and straps should always be placed - JET Tools JWP-15HH | User Manual - Page 9
-15DX extension tables have rollers; the JWP-15HH extension tables are cast iron. Both are installed in , or eventually cause jamming of the roller system in the cutterhead. 8.0 Grounding instructions Electrical connections must be made by a qualified electrician in compliance with all relevant codes - JET Tools JWP-15HH | User Manual - Page 10
a 30 amp circuit breaker or time delay fuse. Local codes take precedence over recommendations. Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. 8.1 Extension cords The use - JET Tools JWP-15HH | User Manual - Page 11
9.0 Adjustments Disconnect machine from power source before making adjustments (except feed rate). 9.1 Belt tension Inspect the tension of the belts frequently during the first few times you use the planer. Belts often stretch during this trial period. If they require tightening, proceed as follows: - JET Tools JWP-15HH | User Manual - Page 12
should be checked before being put into operation. Any inaccuracies due to rough handling in transit can be corrected by following the directions in this manual. To check the adjustments you will need feeler gauges, and a home-made gauge block made of hardwood. This gauge block can be made by - JET Tools JWP-15HH | User Manual - Page 13
knives can be thrown from the cutterhead, causing injury. 9.6 Replacing or rotating knife inserts (helical cutterhead only) The knife inserts on the model JWP-15HH are four-sided. When dull, simply remove each insert, rotate it 90° for a fresh edge, and reinstall it. Use the provided star point - JET Tools JWP-15HH | User Manual - Page 14
9.7 Inspect work table parallel to cutterhead The work table is set parallel to the cutterhead at the factory and no further adjustment should be necessary. If your machine is planing a taper, first check to see if the knives are set properly in the cutterhead. Then check to see if the work table is - JET Tools JWP-15HH | User Manual - Page 15
4. Remove the chain from the particular sprocket on the corner of the base that you need to adjust. 5. Turn the sprocket by hand to bring that corner into adjustment with the other three corners. NOTE: Turning sprocket clockwise will increase the distance between the working table and the head - JET Tools JWP-15HH | User Manual - Page 16
9.13 Height of infeed roller, chipbreaker and outfeed roller The infeed roller, chipbreaker and outfeed roller are adjusted at the factory. The height relationship between these items and the cutterhead is crucial for accurate and safe planing. The infeed roller, chipbreaker, and outfeed roller - JET Tools JWP-15HH | User Manual - Page 17
9.16 Chipbreaker height The chipbreaker breaks off the larger chips before the stock reaches the cutterhead. Use the gauge block and a .02" (0.5mm) feeler gauge to check the height of the chipbreaker, following the same procedure as explained in the previous sections. If adjustment is needed: 1. - JET Tools JWP-15HH | User Manual - Page 18
The gear box has two feed speeds. These are set by pulling out or pushing in the shift lever (Figure 30). Always change feed speed while the machine is running. A label showing the lever positions is affixed just above the lever. It is also shown in Figure 30. Do not attempt to change feed speed - JET Tools JWP-15HH | User Manual - Page 19
Remove resin and other accumulations from feed rollers and table with a soft rag and nonflammable solvent. Periodically check all the chains for proper tension and adjust accordingly if needed. The table should be kept clean and free of rust. Some users prefer a paste wax on exposed steel and cast - JET Tools JWP-15HH | User Manual - Page 20
The item numbers on this chart are referenced to the surrounding Figures on pages 19 and 20. No. Position 1 Drive Chain 2 Gear Box 3 Return Rollers 4 Worm Gear 5 Lead Screw 6 Column 7 Table Chain 8 Feed Rollers Interval Suitable Types of Lubricant Fig. No. Inspect and lubricate monthly Grease - JET Tools JWP-15HH | User Manual - Page 21
11.0 Troubleshooting the JWP-15DX/15HH 11.1 Performance problems Trouble Probable Cause Table rollers not set properly. Snipe. (NOTE: Snipe can be minimized until negligible, but not eliminated.) Inadequate support of long boards. Uneven feed roller pressure front to back. Dull knives. Lumber - JET Tools JWP-15HH | User Manual - Page 22
11.2 Mechanical and electrical problems Trouble Probable Cause Remedy Uneven depth of cut side to side. Knives a cut. The solution is to take a lighter cut. If too deep a cut is not the problem, then check the amp setting on the overload relay. Match the full load amps on the motor as noted - JET Tools JWP-15HH | User Manual - Page 23
Trouble Machine will not start/restart or repeatedly trips circuit breaker or blows off switch and establish if that was the problem on changeout. 12.0 Replacement parts Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800-274-6848, Monday - JET Tools JWP-15HH | User Manual - Page 24
12.1.1 Base Assembly - Exploded View 24 - JET Tools JWP-15HH | User Manual - Page 25
12.1.2 Base Assembly - Parts List Index No. Part No. Description Size Qty 1 JWP15H-201 ...........Base...1 2 TS-1525021 Set Screw M10x12 8 3 JWP15H-203 ...........Column 3 4 JWP15H-204 ...........Column 1 5 JWP15H-205 ...........Lead Screw 3 6 JWP15H-206 ...........Lead Screw 1 7 - JET Tools JWP-15HH | User Manual - Page 26
12.2.1 Table Assembly - Exploded View 26 - JET Tools JWP-15HH | User Manual - Page 27
M6 12 23 TS-1550071 Flat Washer M10 12 24 JWP15HH-124.........Extension Table 2 25 TS-1524051 Socket Set Screw M8x20 6 26 TS-1490041 Hex Cap Screw M8x25 6 * Index #11 thru 19, 22 and 23 are used only on model JWP-15DX ** Index # 24, 25 and 26 are used only on model JWP-15HH 27 - JET Tools JWP-15HH | User Manual - Page 28
12.3.1 Gear Box Assembly - Exploded View 28 - JET Tools JWP-15HH | User Manual - Page 29
12.3.2 Gear Box Assembly - Parts List Index No. Part No. Description Size Qty 1 JWP15H-301 ...........Gear Box 1 2 6284843 Oil Seal 1 3 BB-6204Z Ball Bearing 6204Z 1 4 JWP15H-304 ...........Gear 16T 1 5 TS-1503031 Socket Head Cap Screw M6x12 1 7 BB-6201 Ball Bearing 6201 2 8 - JET Tools JWP-15HH | User Manual - Page 30
12.4.1 Stand and Motor Assembly - Exploded View 30 - JET Tools JWP-15HH | User Manual - Page 31
Description Size Qty 1 PJN-S01 Base...1 2 JWP15H-404 ...........Support Bar 2 3 JWP15H-406 ...........Motor Mount 1 4 TS-1523011 15 JWP15H-418 ...........Power Cable 1 16 PAG-M02 Motor Cable 1 17 PG-M02 Jet Plaque 1 18 TS-2245081 Flat Head Screw M5x8 2 19 TS-2286201 Flat Head - JET Tools JWP-15HH | User Manual - Page 32
12.5.1 Head Assembly - Exploded View 32 - JET Tools JWP-15HH | User Manual - Page 33
JWP15H-055 ...........Worm ...1 56 BB-6200Z Ball Bearing 6200Z 1 57 JWP15H-057 ...........Retaining Ring RTW-30 1 * Index # 3, 4, 5, 6 and 7 are used only on straight cutterhead, model JWP-15DX 33 - JET Tools JWP-15HH | User Manual - Page 34
Helical Cutterhead Assembly (index #104 through #106 1 104........... JWP15HH-104.........Helical Cutterhead 1 105........... 1791212 Knife Insert (sold in 102 and 103 are used only on straight cutterhead, model JWP-15DX ** Index #104 thru 107 are used only on helical cutterhead, model JWP-15HH 34 - JET Tools JWP-15HH | User Manual - Page 35
13.0 Electrical Connections A1 1L1 3L2 5L3 13NO 17 2T1 4T2 6T3 14NO A2 RR O ManAuto 98 97 96 95 35 - JET Tools JWP-15HH | User Manual - Page 36
427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.jettools.com 36
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Operating Instructions and Parts Manual
15-inch Thickness Planer
Models JWP-15DX and JWP-15HH
JET
427 New Sanford Road
LaVergne, Tennessee 37086
Part No. M-708538
Ph.: 800-274-6848
Revision D
08/2014
www.jettools.com
Copyright © 2014 JET